Our cutting-edge protective coatings are designed to enhance surface engineering across diverse industrial applications. Our thermal spray coatings provide superior resistance to wear, corrosion, and high temperatures, making them ideal for industries such as power generation, oil and gas, and manufacturing. Backed by over a century of expertise in surface engineering, we support our clients with end-to-end solutions—from surface preparation and application to inspection and performance monitoring—helping them reduce downtime, lower maintenance costs, and boost operational efficiency.

Castolin Eutectic is a European leader in thermal spray technology, delivering high-performance protective coatings that extend the life of critical components in demanding industrial applications. Our flagship solution, High Velocity Oxy-Fuel (HVOF) coating, is available across major European markets. 

Renowned for its exceptional hardness, density, and bond strength, HVOF is ideal for combating wear, corrosion, and extreme operating conditions in industries such as aerospace, energy, steel, and cement. Complementing HVOF, we also offer plasma spray, arc wire, and flame spray technologies, ensuring a tailored approach to every surface engineering challenge.

With strategically located service centers and mobile on-site teams, Castolin Eutectic provides fast, reliable access to advanced coating solutions throughout Europe. From precision plasma coatings in Switzerland to boiler coating services in Austria, our offerings are adapted to local industry needs while maintaining global quality standards.

In the UAE, Castolin Eutectic operates a dedicated thermal spray coating division based in the Jebel Ali Free Zone. Our team specializes in advanced technologies like HVOF (High Velocity Oxy Fuel) and ARC SPRAY processes, delivering high-performance coatings for critical components in the oil and gas sector. We use high-performance tungsten carbide, ceramic, stellite, and inconel powders to protect equipment exposed to severe metal loss, erosion, or corrosion. From in-house recarbiding to on-site coating solutions, we ensure increased durability, performance, and service life for your assets.

Also, Castolin Eutectic has developed a technology which serves as an alternate for hard chrome plating solution. HCA (Hard Chrome Alternate) is well suited as a replacement for hard chrome plating or HVOF coatings on hydraulic cylinders, disposable cylinder liners, and other products to provide wear resistance and retain while offering high surface finish which is required in a variety of applications.

HCA is achieved by simultaneously spraying alloy-1 and alloy-2 wires which are innovated by CASTOLIN, with a twin wire arc spray process (one wire of alloy-1 and one wire of alloy-2). The two wires are alloys of uniquely different properties to form an advanced composite structure.

The result of this composite structure is a coating which combines high finish approaching the hard chrome plated surface.

Castolin Eutectic's thermal spray coatings are commonly used in a variety of industries, including:

1. Oil and Gas: Particularly in the Middle East, where advanced technologies like HVOF and laser cladding are utilized.
2. Power Generation: Including biomass power plants and coal-fired power generation.
3. Manufacturing: General manufacturing applications benefit from enhanced durability and wear resistance.
4. Steel Industry: Thermal coatings are used to protect components in steel production.
5. Waste-to-Energy: Facilities that convert waste into energy use thermal spray coatings for protection and efficiency.
6. Pulp and Paper: Coatings are applied to components in pulp and paper production to improve longevity and performance.
7. Copper Smelting: Thermal spray coatings are used to protect equipment in copper smelting operations.