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shutterstock_162274277_drilling drill ground-min

利用p宝发旋转工具的切割工艺

钻井
shutterstock_162274277_drilling drill ground-min

钻井工具作用于不同硬度,质地和尺寸的研磨材料,例如花岗石,石英,玄武岩,砾石等。如果遇不易劈开的紧密地层冲击碎片,或钻井,及旋转稀松易劈开材料运输,发动机的主要功能随之变化。

这些冲击工具 (杆) 一般能承受重大撞击 和磨损。因此,合金材料一般选择倾向于抗压缩的 冷加工沉淀。

shutterstock_137398853_shearer_mining

给工具 第二次生命

剪切机
shutterstock_137398853_shearer_mining

对于旋转切割工具 (钻孔机, 钻杆 ) ,摩擦类型主要是表面磨损及对表面产生的微小压力。 因此需选择 在微小压力下,对中等撞击和磨损具有良好耐磨性能的合金

shutterstock_294917552_augers for drilling-min

针对塞块和磨损的合金保护

钻孔机
shutterstock_294917552_augers for drilling-min

每个工具均是特定的,其工作状态取决于土壤的性质。虽然如此,每个工具均适用两者应用情形:

如工具遭受些许撞击,用 铁铬合金进行磨损防护。

通常情形下,这些工具 要受到 有损防护金刚结的撞击。因此,应选择耐撞击的钨钢 合金。

 Laser cladded wear liners are the ultimate choice for high wear resistance in a lightweight design.​

CUTTING-EDGE LASER CLAD WEAR LINERS

CDP® LaserMax​
 Laser cladded wear liners are the ultimate choice for high wear resistance in a lightweight design.​

Avoid equipment failures and drastically reduce downtime with the most lightweight wear protection available with superior surface hardness.  CDP LaserMax is the optimal choice for protecting mining parts exposed to high wear with minimum component stress, including mine ventilation fans, mine skips, conveying systems, and certain material handling systems.​

​Our laser clad wear plate is metallurgically bonded with wear-resistant proprietary alloys in an ultra-thin design.  The powder becomes the sacrificial layer on the base plate, offering maximum protection at minimum weight.​

  • ​Superior surface hardness ​
  • Ease of handling and installation​

  • Improved mine safety and work environment​

  • Light-weight alternative with reduced energy consumption​

  • Increased sustainability

Lafarge Wössingen Brecher 09.02.09 008

受到磨损

破碎机转子
Lafarge Wössingen Brecher 09.02.09 008

转子是破碎机的主要部件,借助固定角,拉紧搅拌器。机械焊接磁盘 因其外部颗粒作用,易受磨损。建议在这些零件的表面和侧面加一层防护镀膜

chrome white iron parts in high wear areas protect chutes and buckets from abrasion and impact​

ENHANCE OVERALL WEAR LIFE WITH CASTOCHROME CASTINGS

Wear Castings Applications 
chrome white iron parts in high wear areas protect chutes and buckets from abrasion and impact​

Fixed Plant​

  • Mill feed & discharge chutes​

  • Transfer & load-out chutes​

  • Skip discharge chutes​

  • Surge bins and receiving hoppers​

  • Conveyor skirt liners​

  • Vibratory and grizzly feeders​

  • Apron & pan feeders​

​Mobile Plant:​

  • Dragline buckets​

  • Electric rope shovels​

  • Wheel loader buckets​

  • Dozer blades​

  • Truck boxes​

conveyor_belt

避免设备故障

拖链式输送机
conveyor_belt

运输高度需变化或长距离运输时, 拖链式输送机 非常适合运输木材,煤炭,石灰或废料等物料。但不幸的是,运输物料产生的

  • 摩擦磨损运输机的表面,
  • 增加拉倒链条的力度,从而 对设备的使用寿命产生负面影响。

大部分时间, 链条路径会出现高强度摩擦。结果是,表面不再光滑,力度增加,链条受损,零件必须定期更换以避免设备故障

wss

比传统 硬质钢耐磨4倍多

耐磨条 (WSS)
wss

多年来,Castolin Eutectic 以其知名的 CDP®耐磨板保护客户的运输机表面。优质抛光CDP®耐磨板 也可安装在要求低摩擦的表面上。今天,基于类似的理念,我们提供易安装的WSS,保护链条路径,免于严重的磨损和摩擦。WSS是一种复合材料,用低碳钢和具有高度抗磨性合金制成,摩擦系数低。 为确保良好的滑动特性,减少链条运输机能源消耗,条状表面进行了抛光处理。 因此,我们的抗磨条比传统的硬化钢至少耐磨4倍。表面可长期保持光滑,从而最终减少链条损坏。WSS也适用于在磨损环境中需承受高强度和高振动的机器。

CastoTube pipes ready to be shipped to provide ultimate wear resistance in slurry transportation

BENCHMARK BACKFILL SLURRY WEAR PERFORMANCE​

The CastoTube® Advantage​
CastoTube pipes ready to be shipped to provide ultimate wear resistance in slurry transportation

Where safety meets efficiency and productivity​

  • Benchmark performance | Reduced cost per tonne ownership ​

  • Engineered pipe connections | Efficient retrofit and new installations​

  • Process controlled cladding ensures superior performance ​

  • Technical support | Site-specific wear surveys and performance monitoring ​

  • Mine contractor grade offerings | Ease of installation & impact resistant formula

Engineered, wear resistant pipes for slurry handling in mining and mineral processing

ECONOMICAL WEAR RESISTANT PIPES FOR SLURRY BACKFILL TRANSPORTATION​

MeCaPipe™​
Engineered, wear resistant pipes for slurry handling in mining and mineral processing

MeCaPipe is our economical alternative to CastoTube wear pipes.  MeCaPipe incorporates the high-performing MeCaTeC lining technology to offer an alternative solution for general slurry applications. Combined with CastoTube, MeCaPipe can meet specific client requirements to provide the adequate level of protection against abrasion, erosion and corrosion. For a seamless wear performance, the lining thickness is typically selected based on the finished ID to match the existing piping system. ​

​MeCaPipe is engineered to withstand slurry wear and erosion. It outlasts traditional piping materials, minimizing costly changeouts and providing enhanced performance and operational efficiency. MeCaPipe can be easily repaired or relined to prolong life.​

​Our team will work closely with your mine to deliver the right pipe lining solution to optimize your slurry backfill transportation systems.​

​Contact us for an expert wear pipe analysis.​

worker applying a trowel-grade wear compound inside a mining equipment for abrasion and erosion protection

​​​​​​MINE-GRADE WEAR COMPOUNDS FOR ABRASION, EROSION AND CORROSION PROTECTION

Engineered Polymers to Repair, Rebuild & Protect
worker applying a trowel-grade wear compound inside a mining equipment for abrasion and erosion protection

From repair and rebuild to corrosion resistant barrier coatings, MeCaTeC offers an industry-leading range of engineered polymers that will perform in the most demanding mining applications.  MeCaTeC is the ideal solution for quick surface and part repair.  It instantly bonds to the surface with no welding, becoming a sacrificial layer that provides abrasion and erosion protection.  Its cold bonding feature eliminates the need for a Hot Work Permit.​

​MeCaTeC is the ultimate protection layer for the demanding resurfacing requirements. Protect your assets with MeCaTeC!​

​Typical Applications include:​

  • Ceramic tile and rubber lining replacement  ​

  • Cyclones, chutes, bins and transfer points​

  • Pipe elbows and slurry pipes​

  • Slurry pumps​

  • Screw conveyors​

  • Bag house 

Crusher backing compounds are a cost-effective way to protect crushing machines from friction, vibration and wear

HIGH PERFORMANCE CRUSHER BACKING COMPOUNDS

MeCaBack Next-Gen Solution for Crusher Equipment Maintenance​
Crusher backing compounds are a cost-effective way to protect crushing machines from friction, vibration and wear

Crusher backing compounds are a cost-effective way to protect crushing machines from friction, vibration and wear. ​

​Our innovative line of crusher backing compounds is specifically designed to reinforce the liner, fill voids, reduce vibration and eliminate friction in rock crushing heavy machinery.  It is easily applied between both gyratory and cone crusher liners and the crusher body part.​

MeCaBack is an excellent choice of a crusher compound for mining, mineral processing and aggregate equipment including:​

  • Crushing machines​

  • Cone & stone crushers​

  • Grinding mill liners​

  • Backing plates​

  • Lock bushings​

sprayable corrosion and erosion resistant polymer coating for fan blades

PERFECT COMBINATION OF SAFETY, PERFORMANCE AND COST SAVINGS

The MeCaTeC® Advantage​
sprayable corrosion and erosion resistant polymer coating for fan blades
  • Proprietary formula with Kevlar fiber interlocking technology ​

  • Engineered ceramic fillers to maximize wear performance​

  • Optimized packaging for faster mixing during shutdown repairs ​

  • Excellent alternative to replace ceramic tiles and rubber linings​

  • Rapid-cure formula ensures a quick return to service​

  • Easy to apply with trowel, brush, MeCaSpray gun, or airless spray​

  • On-site Technical Support with industry-leading expertise and application know-how

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小册子
CDP® 4624
Wear parts English
CDP® 4624

CDP® XuperWave 4624 DXW is the ideal wearplate for the application where the right balance between price and service life is required

Wear parts English
CDP® 1001

Readily weldable base plate for fast installation