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Inovação

With our customers we co-operate in common projects in a very strong partnership. Together we analyse process requirements and look for the most economical solution to prolong the lifetime of machinery through efficient solutions. Besides repair procedures and wear protection measures for your equipment, we can also develop new production processes.

Our excellent in-depth expertise in protection, repair and joining solutions is based on more than 100 patents worldwide.

Contacte-nos

Estamos presentes em mais de 100 países nos 5 continentes

New Materials
New Products
New Processes
Base de dados

 

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New Materials

Developing new materials using cutting-edge technology

Our goals through Development & Innovation are to bring new and INNOVATIVE SOLUTIONS to the market in order to respond to customer needs. The core development themes are:
understanding wear, developing materials and optimal microstructures together with the latest processes.

Owing to their daily contact with customers, our technical experts are focussed on solving practical problems.

Our R&D is decentralised involving: France, Ireland, Italy, Poland, Austria, Switzerland, USA, Canada, Japan, India and Brazil. This modern R&D structure and progressive communication means that excellent researchers around the globe can be fully utilised.

As a result, during the last decades our researchers have developed numerous new alloys, equipment and processes, using the most modern technologies such as: NanoAlloy®, patented boiler coating non-magnetic alloys, PTA torches, TeroLink® applications software.

Our answer to customer
problems consists of:

  • 700 sales staff with technical degrees
  • Core team of 30 development people employed in 12 countries
  • 4-5 patent applications per year, as well as 9 PhDs working on various projects

 

Check our Manufacturing

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New Products

Solutions tailored to customer needs

All of Castolin Eutectic's requests and ideas for new products come either directly from customers, or as a result of having close customer contact and understanding customer needs.

More and more customers are looking for environmentally friendly products, as well as to reduce their production cost through the use of automation. During the last years, Castolin Eutectic has developed many new products in response to these needs. Additionally, we continue to invest in our production capabilities, quality, and increasing our product depth. This is contrary to many competitors in Europe that are increasingly closing production plants.

 

Check our Products

 


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New Processes

Optimising processes

The solution to a wear or joining problem requires not only the existence of outstanding products, but also deep knowledge of how to use those materials and equipment in an optimal way. Optimisation of the processing parameters for a particular application is critical for success. Castolin Eutectic invests in deeply understanding its processes and recording the various process steps in its Method Statements.

 

Our application specialists partner you by:

  • Detailed analysis of technical requirements, actual lifetimes, maintenance measures, wear mechanisms and the tribological systems
  • Finding and developing the best solution using our unique knowledge database TeroLink® with more than 9,000 applications and with a strong focus on cost saving
  • Demonstrations and training
  • Providing method statements, i.e. welding, brazing or coating procedures, to ensure repeatable quality and success
 

Atrás

Base de dados

Transformamos a teoria em práctica

Um produto inovador por si só nem sempre é o suficiente para resolver um problema, e muitos “desenvolvimentos” ficaram-se pelo laboratória por ter faltado o “passo de implementação”. A abordagem prática da Castolin Eutectic permitiu que muitas soluções consideradas impossíveis se tenham realizado.

  • Nanotecnologia
  • Soluções Hardbanding
  • Reparação de caldeiras por projecção e fusão
  • 2222 - Reparação do aro do forno

Nanotecnologia

  • Consumíveis de Soldadura e Brazagem
  • Wearplates
  • CastoTubes®
  • Pós

Soluções Hardbanding para a Indústria do Petróleo e do Gás

Todos os anos, o enorme desgaste da maquinaria de perfuração custa milhões à Indústria do Petróleo e do Gás.

A nossa resposta para este problema chega através do desenvolvimento da liga OTW-12 , concebida para oferecer a maxima resistência em situações de perfuração do solo.

OTW-12 is a gas shielded flux-metal cored welding wire specifically developed for
Hardbanding drilling tool joint applications.
Its peripheric arc characteristics ensure:

  • Baixa temperatura
  • Diluição reduzida
  • better bonding
  • shallow heat affected zone
  • and minimal undercutting.

Ligas de Projecção e Fusão comprovadas na reparação de caldeiras

A Castolin Eutectic foi uma das primeiras empresas a reconhecer e oferecer ligas auto-decapantes com base de níquel como revestimento resistente ao desgaste e à corrosão para tubos de caldeiras nos anos 80, o que lhe valeu um grande prestígio e experiência.

Desenvolveu-se posteriormente uma nova liga de alto teor em silício e molibdénio para ambientes extremamente corrosivos.

Esta solução combina as propriedades inerentes aos revestimentos de fusão (como a adesão por difusão e ausência de porosidade interna) com um rendimento melhorado até sobre as ligas soldadas do tipo 625.

2222 - Reparação do aro do forno

Os aros dos fornos nas indústrias do cimento e da reciclagem são um componente crítico que suporta o forno giratório. Se se parte, a máquina pára. Pensava-se que era impossível repará-lo de forma eficiente no local, devido ao tamanho da peça e ao tipo de aço. A Castolin Eutectic desenvolveu uma liga que se tormou lendária, o XuperNucleoTec 2222, e um procedimento que realmente melhora a fiabilidade da peça após a reparação.